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Energy Saver for Injection Molding Machine, Frequency Inverter, High Speed Inverter, Plastic Machine Inverter

Product Description
The functional module of the inverter is extended based on the special working requirement for the E780/K molding machine. Some functions have been strengthened so it has a stronger overload capacity which can reach as high as 200%, higher stability and faster responding speed. The accelerate and decelerate time can reach a maximum of 0.1 second.
The energy saver uses isolated double-channel analog input system and can realize the ratio control. It features flexible control and strong anti-jamming capacity.
The energy saver can automatically adjust the rotation speed and oil supply quantity of the oil pump based on the different working states of the injection molding machine like ejecting glue, melting glue, etc., making the actual oil supply quantity of oil pump correspond with the actual load capacity of the injection molding machine. This can reduce the energy consumption to a minimum, avoid the overflow of energy and ensure the steady and accurate operation.
The energy saver makes the soft start for oil pump of the injection molding machine possible. It increases the power factor of the molding machine and adjusts the output power dynamically, saving energy.

Features
1. Power range: 7.5 – 110KW
2. Input voltage: 220V±20%, 380V±20%, 415V±15%
3. The energy saver uses a high energy saving rate, the rate can reach as high as 20-60%.
4. It uses the energy-saving double-loop safety control model, ensuring fault-free system and stable production.
5. It has auto recovery function, avoiding the stoppage of production when the power is regained. This function ensures the production efficiency.
6. The energy saver uses fully enclosed design. It features dust and corrosion proof and is strong in environmental adaptation.
7. Soft start: reduce mold vibration and prolong the life of machine and mold.
8. It can reduce the noise and improve the working conditions.
9. The energy saver can reduce the heat generation of injection molding machine. The oil temperature is stable and the water usage quantity is reduced by more than 30% when cooling the molding machine by using the energy saver.
10. The life of the sealed components parts can be prolonged, reducing maintenance and saving money.
11. It is easy to operate. Synchronous operation with the molding machine makes it without any adjustment.
12. It has convenient structure, flexible installation of control loop, totally dependent wind tunnel, excellent heat dissipation.
13. The energy saver uses double-loop exclusive input channels, other combined channels are optional.
14. It is designed with low EMI, having no need to install the filter magnetic ring. Strong and weak electricity lines are separate from each other, making the operation safe.
15. It uses standard built in PID adjuster, enabling users to closed loop control the flow and voltage.
16. Wide torque output range: within the setting range of flow and pressure, the energy saver is stable in torque output, ensuring the quality of the processing products.
17. It is equipped with standard RS485 communication interface. The MODBUS and customized protocol are available. It has the function of linkage synchronization control, making the interconnection of inverter, PLC, IPC, and other equipment possible.
18. The energy saver uses double LED display, enabling users to monitor and adjust the molding machine simultaneously. It has parameter copy functions by keyboard, making it convenient for users to copy the program among several inverters.
19. It features automatic voltage and current adjustment, making the inverter operate safely, without fault for a long time.
20. The energy saver can automatically reduce energy consumption for the molding machine.

Typical Applications
The energy saver for injection molding machine is used in injection molding, rubber industry, etc.

Note: The last letter of E780K means that the molding machine is without frequency conversion units. Users can choose the wires and accessories according to their own needs.

Technical Parameters

Input	Rated voltage and frequency		Three-phase 380V; 50/60Hz
	Voltage range		320V~460V
Output	Voltage		0~380V
	Frequency		0~100HZ
	Overload capacity		170% for 1 minute; 200% for 1 second
Control characteristics	Control panel		V/F control
	Frequency setting resolution	Analog terminal input	0.1% of maximum output frequency
		Digital setting	0.01Hz
	Frequency precision	Analog input	Within 0.2% of maximum output frequency
		Digital input	Within 0.01% of setting output frequency
	Torque boost		Manual set: 0.0~20.0% of the rated output automatic set according to output current.
	Acc/Dec time setting		0.1~6000s continuous setting, S curve and linear mode for choice
	Exclusive input for jetting molding machine	Channels	Double electric isolation input channel can simultaneously receive two PWM signals with the amplitude less than 12V when the channel is in 0~12V or 0~1.2A or 0.1K~10KHz.
		Features	There are three input models: the two channels operate separately; the two channels operate by connecting with each other; choosing the optimal channel Four kinds of corresponding relations between the models and frequency: linearity, non linearity, inflection point setting. Non linearity relationship is applicable for scale pressure valve, promoting saving energy effect.
	Automatic current limiting function		Fast automatic current control function avoids over currency during conditions of acceleration and impulse load.
	Control voltage during machine' speed down		Avoid the over voltage during machine's speed down
	Low noise operation		Carrier wave frequency: 3KHz ~ 10KHz(adjustable), minimizing the noise of electric machine
	Frequency setting signal	Analog input	Direct voltage: 0~5V (upper and lower limit, optional), double definite purpose input channel: VC1, VC2, (0~12V) or CC1, CC2 (0~1.2A), VC1, VC2can receive 100Hz~10KHz PWM signal.
		Digital input	Using control panel
	Initial signal		CW, CCW and initial signal (three wire control) (optional)
	Multi speed type, fast operation function		16 speed types for choose
	Timer and counter		Built in one timer and one counter, making the integration of system easy
	Operating function		Upper and lower frequency setting, reversal operation limitation, frequency increasing/decreasing control, auto recovery operation after faults being solved
	Output signal	Running state (OC output)	Frequency detection during the operation of the energy saver. Overload alarm, stopping drive for exterior fault, cease operation for the frequency reaches the upper or lower limit.
		indicator	Output frequency, output current and output voltage can be randomly chosen. The indicator can connect with voltmeter.
Display	Operation panel display	Running state	Double LED, simultaneously show two operating conditions of the following parameters: output frequency, output current, output voltage, setting frequency, module temperature, operating time, analog input/output.
		Alarming	The operation panel shows recent six times failure record, and last running parameter record of output frequency, setting frequency, output current, output voltage and DC voltage, module temperature and so on during last fault trip period.
Protection / alarming function			Overcurrent, overvoltage, undervoltage, overheating, short circuit,
Environment	Ambient temperature		-10ºC to 50ºC (nonfreezing)
	Ambient humidity		Under 90% (non-condensing)
	Ambient environment		Indoor (without corrosion, inflammable gas, oil mist or dust and so on)
	Altitude		Lower than 1000m
Structure	IP protection		IP20
	Cooling mode		Forced cooling
installation			Cabinet mode

SUNFAR is a major manufacturer of energy saver and frequency inverter, based in China. Our energy saver, energy saving unit, universal inverter, plastic machine inverter, etc. are produced in strict compliance with the international standard. Our company is located in Shenzhen City which provides us with convenient transportation. The abundant raw materials and labor forces here can help largely reduce our production costs. We can provide clients with quality products at competitive prices. If you are interested in any of our products, please do not hesitate to contact us. We will offer quality products and services to you.

Company Brief: Shenzhen Sunfar Electric Technologies Company, Ltd. is a China-based frequency inverter and energy saving system manufacturer and supplier. Sunfar has been producing the mini universal inverter, high speed inverter, energy saving unit, and dynamic braking unit, etc. since 2004. Our products are widely used in the metallurgy, papermaking, and chemical industries.